3–5-Layer Medium-Speed Bubble Film Machine
Description
Our 3–5 Layer Medium-Speed Bubble Film Machine is engineered for precision, efficiency, and flexible production. It is designed for medium-scale manufacturing environments, delivering stable performance and consistent bubble film quality.
The machine supports a wide range of raw materials, including virgin LDPE, LLDPE, and up to 40% recycled content. Its modular extrusion system enables smooth material adaptation, reduces waste, and improves overall resource utilization.
The production line is equipped with layer-thickness control technology. This ensures uniform film structure, consistent cushioning performance, and optimized material distribution. A high-efficiency screw heating system reduces energy consumption by up to 25% while maintaining a stable output of 180-280 kg per hour.
An integrated diagnostics platform provides continuous system monitoring and production data analysis. Predictive maintenance functions help ensure reliable operation. The modular design allows quick switching between 3-layer and 5-layer configurations, minimizing downtime during production adjustments.
This machine produces bubble film with stable clarity, high tensile strength, and consistent air retention. It ensures reliable perforation resistance and uniform output quality, supporting efficient and continuous production.
Applications
How Bubble Film Manufacturing Machines Serve Bearing Protect...
Specifications
| Specification | HLFPE-1600 | HLFPE-2000 | HLFPE-3000 | Unit |
|---|---|---|---|---|
| L/D | 34:1 | 34:1 | 34:1 | |
| Speed | 35 | 35 | 35 | m/min |
| Product Width | 1600 | 2000 | 3000 | mm |
| Main Extruder Motor | 22-15 | 30-22 | 45-37 | kw |
| Auxiliary Extruder Motor | 60 | 70 | 80 | kw |
| Output | 180 | 230 | 280 | kg/hr |
| Power | 156 | 210 | 300 | kw |
| Main Extruder Screw Diameter | φ70-60 | φ80-70 | φ90-80 | mm |
| Auxiliary Extruder Screw Diameter | φ60 | φ70 | φ80 | mm |
| Power Supply | 380/3/4/50 | 380/3/4/50 | 380/3/4/50 | Volt/Ph/Line/Hz |
| Weight | 9000 | 10000 | 14000 | kg |
| Overall Dimensions | 12000×4800×3200 | 12000×5100×3200 | 12000×5500×3200 | (L×W×H)mm |
Product Comparison
'/%3e%3c/g%3e%3c/g%3e%3cg%20id='Mask%20group_2'%3e%3cg%20id='Group_2'%3e%3cpath%20id='Vector_2'%20fill-rule='evenodd'%20clip-rule='evenodd'%20d='M24.0755%2022.1C24.064%2021.9665%2024.0555%2021.8289%2024.0555%2021.6927C24.0555%2019.2285%2026.0139%2017.2324%2028.4308%2017.2324C30.5074%2017.2324%2032.2379%2018.7059%2032.6859%2020.6845H32.7126C32.959%2021.8138%2033.0934%2022.9849%2033.0934%2024.19C33.0934%2026.048%2032.7811%2027.8319%2032.2116%2029.4916L40.6082%2029.5049C40.6854%2029.5049%2040.7609%2029.5067%2040.8353%2029.5183C42.2687%2029.5758%2043.6493%2030.3318%2044.4625%2031.6683C44.9799%2032.5183%2045.1846%2033.4729%2045.1172%2034.3993C45.1304%2034.5688%2045.1155%2034.7466%2045.0704%2034.9201L41.824%2049.5429C41.7785%2049.7182%2041.6991%2049.8824%2041.6035%2050.0237C41.2555%2050.7326%2040.7308%2051.3565%2040.0271%2051.8131C39.2857%2052.2935%2038.4534%2052.5142%2037.6357%2052.5142V52.5075L16.761%2052.5009C16.6881%2052.512%2016.6167%2052.5142%2016.5406%2052.5142C16.4644%2052.5142%2016.3869%2052.5121%2016.3135%2052.5009L10.7625%2052.4942C10.6845%2052.5067%2010.6036%2052.5142%2010.522%2052.5142C9.69097%2052.5142%209.01904%2051.8322%209.01904%2050.9852L9.0324%2032.5697C9.0324%2031.7227%209.70433%2031.034%2010.5354%2031.034C10.5974%2031.034%2010.6621%2031.0397%2010.7224%2031.0473L15.7123%2031.0407V31.0073C20.3051%2030.6722%2023.9458%2026.8363%2024.0755%2022.1ZM15.0577%2034.3038C15.0577%2034.3038%2016.8904%2034.2941%2018.0637%2033.9232L18.0503%2049.6278H15.0444L15.0577%2034.3038Z'%20fill='url(%23paint1_linear_2342_1121)'/%3e%3c/g%3e%3c/g%3e%3cg%20id='Group_3'%20opacity='0.3'%3e%3cpath%20id='Vector_3'%20d='M10.3538%2030.8405C14.7107%2030.8405%2018.2427%2027.2442%2018.2427%2022.8079C18.2427%2018.3717%2014.7107%2014.7754%2010.3538%2014.7754C5.99685%2014.7754%202.46484%2018.3717%202.46484%2022.8079C2.46484%2027.2442%205.99685%2030.8405%2010.3538%2030.8405Z'%20fill='white'/%3e%3c/g%3e%3cpath%20id='Vector_4'%20d='M4.0648%2022.9682L4.80079%2025.4472L5.70962%2023.0254L8.20559%2022.2946L5.76719%2021.3919L5.03119%2018.9131L4.12241%2021.3347L1.62646%2022.0657L4.0648%2022.9682Z'%20fill='%231E6CD0'/%3e%3cpath%20id='Vector_5'%20d='M42.919%2012.3208L44.1686%209.26969L47.6006%208.34892L44.2478%207.21174L43.2358%204.08887L41.9863%207.1397L38.5542%208.06067L41.907%209.19764L42.919%2012.3208Z'%20fill='%231E6CD0'/%3e%3c/g%3e%3cdefs%3e%3clinearGradient%20id='paint0_linear_2342_1121'%20x1='31.8271'%20y1='55.7978'%20x2='25.608'%20y2='20.5128'%20gradientUnits='userSpaceOnUse'%3e%3cstop%20stop-color='%239EC8FF'/%3e%3cstop%20offset='1'%20stop-color='%230070FF'/%3e%3c/linearGradient%3e%3clinearGradient%20id='paint1_linear_2342_1121'%20x1='30.1863'%20y1='52.5166'%20x2='23.9672'%20y2='17.2315'%20gradientUnits='userSpaceOnUse'%3e%3cstop%20stop-color='%239FC9FE'/%3e%3cstop%20offset='1'%20stop-color='%231E6CD0'/%3e%3c/linearGradient%3e%3c/defs%3e%3c/svg%3e)
Comparison Item#45 Steel T-Die features external heating that enables fast warming but exhibits poor heat retention.
Hualiang Precision Extrusion T-Die is made of P20H/2311 mold steel, ensures bubble film thickness uniformity within ±3%, and features an internal heating design for superior thermal retention and energy efficiency.
Belt drives are prone to wear, slippage and inaccuracy, requiring frequent replacement every 6–8 months.
Hualiang winding system adopts a worm gear drive, ensuring positioning accuracy up to ±0.1mm and greatly extending service life.
Thin-Walled Barrels: Rapid heat dissipation requires constant reheating, resulting in 25–30% higher energy waste. Temperature Fluctuations: lead to uneven melting and thickness variations (±8–10%).
Thick-Walled Barrel: Enhanced thermal retention minimizes heat loss, reducing power consumption by 15–20% compared to thin-walled barrels. Uniform Melt Temperature: Maintains stability within ±5°C, ensuring consistent bubble formation and achieving a thickness tolerance of ±3%.
Asynchronous motors feature higher operational inertia and an IE2 efficiency of 94.2%.
The Permanent Magnet Synchronous Motor (PMSM) reduces energy consumption by 20%, delivers torque control accuracy of ±1%, and enables instant start-stop response.
Conventional heating coils feature slow heating, inadequate insulation, and high power consumption.
Hualiang Infrared Heating System boosts thermal efficiency by 40% and reduces overall energy consumption by 20%.
#45 Steel T-Die features external heating that enables fast warming but exhibits poor heat retention.
Hualiang Precision Extrusion T-Die is made of P20H/2311 mold steel, ensures bubble film thickness uniformity within ±3%, and features an internal heating design for superior thermal retention and energy efficiency.
Belt drives are prone to wear, slippage and inaccuracy, requiring frequent replacement every 6–8 months.
Hualiang winding system adopts a worm gear drive, ensuring positioning accuracy up to ±0.1mm and greatly extending service life.
Thin-Walled Barrels: Rapid heat dissipation requires constant reheating, resulting in 25–30% higher energy waste. Temperature Fluctuations: lead to uneven melting and thickness variations (±8–10%).
Thick-Walled Barrel: Enhanced thermal retention minimizes heat loss, reducing power consumption by 15–20% compared to thin-walled barrels. Uniform Melt Temperature: Maintains stability within ±5°C, ensuring consistent bubble formation and achieving a thickness tolerance of ±3%.
Asynchronous motors feature higher operational inertia and an IE2 efficiency of 94.2%.
The Permanent Magnet Synchronous Motor (PMSM) reduces energy consumption by 20%, delivers torque control accuracy of ±1%, and enables instant start-stop response.
Conventional heating coils feature slow heating, inadequate insulation, and high power consumption.
Hualiang Infrared Heating System boosts thermal efficiency by 40% and reduces overall energy consumption by 20%.
Others
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Custom Service
We offer all-round customization for packaging machinery, covering exclusive configurations, diverse styles and personalized sizes. We tailor professional solutions to meet your wholesale, bulk and brand ordering demands.
